PARTS FEEDING /

INSERTION MACHINE

SYMKOS high-strength, simple operation Auto Parts Feeding Machine. The machine can be customized and modified to meet the different needs of customers with professional services

High Precision

Time Saving

Optimize Production

Part Insertion Machine V1 (PCB/FPCB)

Button

PCB Part Insertion Machine V2

PCB/FPCB Auto Insertion Machine V3

FPCB Auto Insertion Machine V4

SYMKOS

PCB/ FPCB AUTO INSERTION MACHINE V1

Part 1: Pick-up & Insertion Part

Pick-up & insertion 5 pieces one time

2 Times Centering

Separation of Pick-up motion and Carrier Jig Transfer Motion. Shorter Job change time by re-loading the program/HMI

Applicable for all products of PCB/FPCB parts

Flexible for Job change / Model change

Options : Tray Supply, Carrier Jig Supply,Carrier Jig Unloading

Part 2: Pressing Part

Make sure for precise parts positioning by Guide Jig. Increase adhesive power between parts and tape. Auto loading/Unloading of guide jig

Outcome

Manual Job 5sec/piece (10 Operators/day). Auto-insertion 1sec/piece

Daily Production quantity 70K, Manpower Saving 8~10 operators. Monthly USD 6,000 Saving

Inquiry

 Model : S-A17-2

Power : 220V 50-60Hz , 0.5 Kw

Weight : 150 Kg

Size(mm): W550 x L1100 x H1200


Option

Auto Tray Loading

Auto Carrier Jig Loading

Auto Carrier Jig Unloading

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SYMKOS

PCB PART INSERTION MACHINE V2

Part 1: Motion Part ( X ,Y ,Z ,R )/ Vacuum part

Separation of Pick-up / attaching motion and Carrier Jig Transfer Motion. Shorter Job change time by re-loading the program/HMI screen

Applicable for all products of PCB/FPCB parts

Flexible for Job change / Model change

Flexible for setting Pick-up / attaching Position

Flexible setting Machine Cycle by: Pick up time , Attaching time, Vacuum ON/OFF Time , Motion Speed of X,Y,Z,R. Auto Rotary for material Tray table

Part 2: Pressing Part

Make sure for precise parts positioning by Guide Jig

Increase adhesive power between parts and tape. Auto loading/Unloading of guide jig

Part 3: Pick up / Attaching Part

Flexible setting for Quantity of Pick up and attaching. Flexible setting for nozzle pitch

Auto detect material in tray for operation

Nozzle one touch for Job change

Inquiry

Model : S-AI17-2


Electricity : 220V 50-60Hz , 0.5 Kw


Weight : 150 Kg


Machine Size: W600 x L1200 x H1200


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SYMKOS

PCB/FPCB AUTO INSERTION MACHINE V3

Part 1: Transfer and Vacuum Part

X, Y, Z, R motion. Pich-up & insertion 5 pieces one time or 1 by 1. Changeable pick-up nozzle 

Tray Jig Table rotation. Independant motion of pich-up & carrier jig loading station

Short Job Change time by loading the saved program on the HMI screen

Can be applied for various sizes of PCB/FPCB. Easy Job change / Model change

Part 2: Pick-up and Attaching Part

Can be applied for various combination of pick-up & insertion

+operating in order: FPCB pick-up->PCB pick-up->PCB insertion->FPCB insertion

+5pcs pick-up a time-> 5pcs insertion a time

+5pcs pick-up a time->1 by 1 piece insertion

+Various combination of pick-up & insertion

Changeable nozzle pitch can be applied for pitch difference between tray & carrier jig

Auto detection of tray jig. Easy pick-up nozzle change by one touch

Part 3: Pressing Part

PCB/FPCB centering by guide jig

Better adherence between PCB & tape on jig

Auto loading/unloading of guide jig

Inquiry

 Model : S-AMT19-2


 Electricity : 220V 50-60Hz , 0.3Kw


 Weight : 150Kg


 Machine Size(mm): L1300 x W700 x H1600 


 Max Product Size (mm): L200 x W150 


 Machine Capacity:  Sheet( Max 17Kpcs), Roll(Max 22Kpcs per 20hrs)

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SYMKOS

FPCB AUTO INSERTION MACHINE V4

Part 1: Motion Part ( X ,Y ,Z ,R )/ Vacuum part

Separation of Pick-up, Attaching and Carrier Jig Transfer Motion for optimizing cycle time Shorter Job change time by re-loading the program stored in HMI screen

Applicable for all products of PCB/FPCB parts

Flexible for Job change / Model change

Flexible for setting Pick-up / Attaching Position

Auto Rotation of material tray table

Flexible setting Machine Cycle time by: Pick-up time , Attaching time, Vacuum ON/OFF Time , Motion Speed of X,Y,Z,R

Part 2: Pick up / Attaching Part

Flexible setting for Quantity of Pick up and attaching

+Pick up 4 pcs/time  -> Attach 4pcs/time

+Pick up 4 pcs/time -> Attach 1 by 1

+Or setting Pick-up/ attaching separately: 1 by 1, 2 by 2 , 3 by 3 and etc.

Flexible setting for Nozzle pitch differnce between tray and carrier jig

Auto tray material detection for operation. One touch nozzle for Job change

Part 3: Pressing Part(select to use or not)

Make sure for precise parts positioning by Guide Jig . Auto loading/Unloading of guide jig. Auto input finished carrier jig into Solder Printing

Inquiry

Model : S-AI17-4


Electricity : 220V 50-60Hz , 1.5Kw


Weight : 200 Kg


Machine Size: W700 x L1400 x H1200

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SYMKOS

PCB AUTO INSERTION MACHINE (DESK TYPE)

1. Motion Part  

Apply single robot motion for 2 table of machine by X/Y/Z axis.

Flexible setting Pick up and attaching position

2. Auto Pitch Motion Nozzle and placing Part 

Pick up and place follow Array (5 ~10 pcs)

Possible setting Pick up / Placing by odd position 

Job change Model by change array picker and placing JIG

Pressing PCB stick into Silicon Tape after placing

Auto Nozzle Pitch change 

3. Centering Station Part

Make Correct positioning  before placing

Easy Change Model by Change Support Jig

Easy adjust for corrective position by Micrometer

4. Support JIG – Carrier motion table

Auto centering Carrier and Support TRAY

Manual LD/ULD Carrier and TRAY by OP

5. Control Unit 

 Flexible setting machine parameter by HMI

 Easy model change by loading from HMI


Inquiry

 Model : SAI21

Electricity : 220V 50-60Hz , 1.2KW

Weight : 70Kg

Machine Size (mm): L800xW700xH750

Placing tolerance: +/- 30 Micrometer

PCB Size (mm): Max L100xW100xT2

Carrier JIG of Max Size (mm): L370xW270xT5

Support JIG of Max Size (mm):

   L200xW200 x T70

Model change by change:  Support JIG, Nozzle , Centering JIG 

Machine Capacity: ~50K/day(20 hour) with Carrier of 20pcs

Machine Capacity: ~60K/day(20 hour) with Carrier of 40pcs up

1 operator to control  machines


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Inquiry

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